Scanner systems - WEINIG (USA)

WEINIG scanner systems: Recording everything at a glance

Fully-automatic high-performance lines are being used increasingly in modern wood processing, even in raw wood cutting. An upstream scanner is an integral component of the overall system. The scanner records the relevant timber data on all sides in the blink of an eye (branches etc.) and supplies this to the downstream main machines, such as rip saws and optimizing cross-cut saws at full production speed. Without automatic recognition systems like this, the cutting performance of the overall systems would be unimaginable. This places the highest demands on the control technology.

The WEINIG development departments provide solutions for highly automated production lines. We guarantee reliable production processes - for solid wood and softwood applications. WEINIG offers the right configuration for every application.

The CombiScan+ series sets completely new benchmarks in the development of scanner technology. The innovative, completely revised product portfolio offers generally higher performance and significant optimization of the traditional strengths of scanners. The CombiScan+ series provides solutions across all process stages: from ripping the timber and cross-cutting applications to a range of optimizing variants for use as a sorting scanner.

The EasyScan series offers efficient performance features at attractive prices and is specially designed for the requirements of smaller companies with simple cross-cutting applications. It is capable of feeding a cross-cut saw and has the efficient and powerful optimization of the CombiScan+ series.

With EScan, the product range has been extended to optimized sorting by strength. A range of different options for sorting by strength now enable certified production of glulam, DUO, TRIO and other strength-related products.

WEINIG CombiScan Evo series

WEINIG CombiScan Evo

Maximum performance and flexibility

  • Fast return on investment
  • Optimization of your products by value, utilization or production objective
  • Extensive statistical functions in real time
  • Compatible with all high-performance optimizing cross-cut saws, high-performance rip saws and sorting systems
  • Optional processing of boards with decreasing widths in one assignment

WEINIG EasyScan+ series

 

High performance with low investment - the new mid-range scanner from WEINIG

  • Fast return on investment
  • Optimization of your products by value, utilization or production objective
  • Extensive statistical functions in real time
  • Compatible with all high-performance optimizing cross-cut saws.
  • Surface scanning with laser and color cameras.
Detail page EasyScan+ series

WEINIG EasyScan series

WEINIG EasyScan

The most profitable solution for wood optimization

  • High productivity thanks to automated defect detection
  • Reduced labor costs, since labor-intensive manual marking is dispensed with
  • Increased recovery since the detection accuracy of the scanner is far superior to manual marking
  • More flexible production since many different qualities and products can be produced at the same time
  • Increased quality of end products

WEINIG EScan series

WEINIG EScan

A new dimension for sorting by strength

  • Up to 180 boards / minute
  • Dynamic E-module measurement via laser interferometer
  • Density measurement via dynamic weighing and dimension measurement
  • Measurement during throughout feed (board does not have to be stopped for measurement)
  • Easily integrated into existing production lines
Detail page EScan

References

Operation future

Minimal malfunctions and easy to use: CombiScan+ at JCE Chile

J. Christer Ericsson, founder of JCE Group, which takes his name, is a legend. A creative mind who could always spot future opportunities. When the former naval officer launched a second career as an entrepreneur, he initially remained faithful to his previous field. He enjoyed instant success with his idea of replacing the chains for loading ship containers with plastic belts. Another idea, namely building spectacular hotel platforms in open sea, earned him global renown. Today, JCE Group is an international investment company based in Gothenburg. The head office manages an enormous breadth of activities, which are characterized by progressiveness and sustainability. The group has maintained its links with the sea via offshore commitments in wind power projects. Another cornerstone is the wood industry. The group is a market leader in the chipboard plant and sawmill sector. In partners, they seek companies that can help them shape their innovative focus. WEINIG meets these requirements. JCE Chile S.A. acquired a CombiScan+ C 600 scanner for 4-sided detection with laser and color cameras, which is also equipped with X-ray sensors. The system is used for the production of finger-jointed goods and panels. Given that previous practices included marking with chalk, the technology heralds a new era in optimization for JCE Chile. The previous output of up to 22,000 running m/shift has been increased to 30,000. The company also invested in an OptiCut 450 FJ+ high-speed optimizing cross-cut saw. This achieves a timber yield of up to 6 per cent while the defect rate has decreased dramatically compared with the old cross-cut system. "Previously, cutting was a huge problem. Not now," report JCE.

No regrets about using outsiders - the Dauerholz story

Terrace

Peter Weller says: "If I want an entire concept, there is no alternative to Weinig."


The idea started in Hamburg. The production was outsourced to MeckPom. Using outsiders has really given the company a boost. But the Dauerholz decking boards are an obvious hot topic.

A few years ago, a Hamburg carpenter made a sensational discovery: Unlike similar preservatives, hot wax seeps into the core of the wood ensuring genuine deep protection. The researcher found bold investors who believed in the idea, primarily because the outdoor area, with decking and construction timber, provides vast scope for ecological wax-impregnated wood with its high resistance to weathering, moisture and pest infestations. A production plant was built in the perfect spot in Dabel near Schwerin.

The customized Dauerholz production line was designed and installed in close cooperation with the project specialists at Weinig Concept. As well as a planing and profiling machine, a high-speed optimizing cross-cut saw, a curve cross-cut saw, a scanner and a finger-jointing line, the site also includes a tool grinder machine from the Weinig portfolio. “We wanted to keep the entire process in-house as well as being completely autonomous in terms of tool preparation,” says Peter Weller, explaining the decision.

Dauerholz placed greatest emphasis on optimization of wood recovery and finishing. We performed a recovery analysis and established that we had more than halved cutting losses, reports Peter Weller. This success is also partly attributable to the new moulder. The moulder is equipped with “floating” vertical spindles whose flexible bearings allow it to follow the natural curvature of the wood over long lengths. This prevents “snipes” and “dips” on either end of the work piece and eliminates finish planing with further chip removal.

Latest news

New Weinig scanners for LIGNA 2015

The foundations for profitable production are laid in rip optimizing. Scanner technology is increasingly establishing itself in this area. Sensor and...

more